Spunbond Fabrics for Mattress & Upholstery Manufacturing
Engineered for automated pocket spring coil machines, multi-needle quilt backing, sofa interlinings, and dust covers. High ultrasonic bond strength, silent flexibility, and long-lasting puncture resistance.
Mattress & Upholstery Application Formats
Precision-engineered specifications for every structural layer of bedding and seating systems.
Pocket Spring Sleeves & Encasements
High-tensile, puncture-resistant Spunbond fabric engineered for high-speed ultrasonic coil pocketing machines. Delivers zero friction noise and lasting spring encapsulation.
Quilt Backing & Scrim Lining
Dimensional stabilizing backing fabric for multi-needle quilting machines, bonding memory foam, polyurethane foam, and luxury jacquard mattress ticking.
Mattress Flange & Edge Reinforcement
Heavy-duty fabric strips stitched to the perimeter of the innerspring unit to secure and anchor top padding layers, preventing foam migration and border sagging.
Bottom Dust Covers & Anti-Skid Liners
Abrasion-resistant dark non-woven sheets fitted to the underside of mattresses and divan bed bases to block dust ingress and prevent sliding on platform slats.
Sofa, Couch & Armchair Interlinings
Internal upholstery fabric for wrapping seat cushions, covering spring insulator pads, cushioning armrests, and lining internal wooden furniture frames.
Pillow, Duvet & Cushion Core Casings
Soft, breathable, hypoallergenic non-woven envelopes for holding micro-fiber fillings, memory foam flakes, and down feathers securely without fiber shedding.
Engineered Advantages for Mattress & Furniture Plants
Mattress & Upholstery Technical Specifications
| Basis Weight (GSM Range) | 30 GSM to 130 GSM (Precision Slit for Mattress Converters) |
| Raw Material Base | 100% Virgin Polypropylene (PP) Homopolymer (Odorless & Hypoallergenic) |
| Ultrasonic Weldability | Superior thermal weld strength exceeding 25 N/5cm for high-speed pocket spring lines (up to 120 coils/min) |
| Acoustic / Friction Profile | Low-friction surface finish ensuring silent compression with zero crinkling noise during sleeper movement |
| Tensile & Elongation Control | High Machine Direction (MD) modulus preventing pocket spring distortion under cyclical dynamic loads |
| Slitting Tolerances | Custom slit roll coils from 100 mm to 3,200 mm with razor-clean edges (±1 mm tolerance) |
| Puncture & Abrasion Resistance | High tear strength preventing sharp steel spring wire breakthrough over 10+ years mattress lifecycle |
| Core & Packaging | Heavy-duty 76 mm (3”) inner cores with multi-layer moisture-proof stretch wrapping |
Mattress & Furniture Manufacturer FAQs
Why is Spunbond non-woven fabric preferred for pocket spring encasements?
Spunbond non-woven fabric is the global standard for pocket spring mattresses because of its high tensile breaking load, excellent ultrasonic weldability, and breathable porous structure. It allows individual steel coils to flex independently without rubbing, eliminates metallic noise, and prevents moisture accumulation inside the mattress core.
Can Thusmaa Spunbond run on high-speed automated pocket coil machinery?
Yes. Our mattress-grade Spunbond rolls are engineered with consistent web density, uniform surface tension, and precise roll winding. This ensures jam-free continuous unwinding on high-speed European and Chinese pocket spring machines running at up to 100–120 springs per minute.
What GSM is recommended for pocket springs versus quilt backing?
For pocket spring encasements, 65 GSM to 75 GSM is standard (with 80–90 GSM for heavy-duty orthopedic springs). For quilt backing and foam stabilization under multi-needle quilting heads, lightweight 30 GSM to 45 GSM is typically specified.
Is the fabric odorless and safe for indoor sleeping environments?
Yes. Thusmaa Spunbond non-woven fabrics are extruded exclusively from 100% virgin polypropylene resin with zero chemical binders, formaldehyde, or toxic phthalates, ensuring an odorless, hypoallergenic, and clean sleeping environment.
Partner with Thusmaa for Mattress & Upholstery Rolls
We supply slit pocket coil rolls, quilt backing master rolls, and furniture fabrics directly from our Madurai mill to mattress plants and upholstery workshops across South India.